Bir Dunya
Bir Dunya
Bir Dunya en / Industrial packaging built to safeguard your cargo en

Division 02 — FIBC Manufacturing Plant en

Industrial packaging built to safeguard your cargo en

Our state-of-the-art plant in Ak-Bugday produces heavy-duty polypropylene Flexible Intermediate Bulk Containers (FIBC) for chemicals, fertilizers, agriculture and mining. en

Configure your bag → en
7,700 m² BB Total plant area en
2,400 m² BB Main weaving & assembly hall en
100+ BB Skilled production workforce en
1,000,000 BB FIBC Big Bags annual capacity en
High Capacity Plant en

1,000,000 FIBC containers per year en

Spanning 7,700 m² of production space, our plant integrates Starlinger extruders, circular looms, automatic cutting and flexographic printing. en

Bir Dunya big bag production factory in Ak-Bugday
Machinery & Equipment en

On the factory floor en

  • Starlinger tape extrusion line High tenacity PP tape production with UV stabilizer dosing
  • Starlinger circular looms Tubular and flat woven fabric for heavy loads
  • Automatic cutting & punching machines Ultrasonic edge sealing to prevent fabric fraying
  • Flexographic 4-color printing press High-resolution logo & hazard code printing

Standard FIBC Specifications en

Capacity

1,000 – 1,500 L

Carrying capacity

500 – 2,000 kg

Loops

1, 2, or 4 Lifting Loops

Density

100 – 220 g/m²

Payload (max.)

Bulk goods, liquids, agricultural products, metallurgical products (ferrosilicon), urea, bitumen, bulk construction materials (cement, crushed stone, washed sand)

Safety factor

5:1 (Single trip) / 6:1 (Multi-trip)

Fabric

100% Virgin Polypropylene (UV Stabilized)

Options

PE Inner Liner, Dust-proof seams, Baffle construction, Custom printing up to 4 colors
Quality Process en

How our big bags are made en

From virgin PP granules extrusion to tensile testing, every stage follows ISO 9001:2015 strict guidelines. en

01

Extrusion

Virgin PP granules melted and drawn into high-tenacity tapes.

02

Weaving

Circular looms weave tapes into tubular or flat PP fabric rolls.

03

Cutting & Printing

Automated ultrasonic cutting and flexo-printing up to 4 colors.

04

Sewing & QC Test

Lifting loop attachment, inner liner insertion and 5:1 load testing.

Product Options en

Our core FIBC packaging range en

Tailored dimensions, discharging spouts, top duffles and safety factors according to your bulk material requirements. en

Standard 4-Loop Big Bag

Versatile container for bulk chemicals, cement, minerals and grains. Available with top spout or duffle top.

Baffle / Shape Retaining Big Bag (Q-Bag)

Internal baffles keep the bag square when loaded, optimizing truck/container loading volume by 25%.

1 & 2 Loop Big Bag

Economical single-point lift design widely used for fertilizers, seed packaging and mining operations.

Top: spout Top: cover Top: duffle Top: open Bottom: blind Bottom: spout Custom loop count & bracing Up to 4-colour logo print
Finished FIBCs palletized for dispatch en
Finished FIBCs palletized for dispatch en
On display at industrial exhibition en
On display at industrial exhibition en
Custom Request en

Build your customized Big Bag specification en

Select top closure, bottom discharge, loops and carrying capacity to generate your custom technical spec. en

Top closure
Bottom discharge
Lifting loops
Carrying capacity
Dimensions (L×W×H, cm)
Fabric density
Colour

Top / bottom

Spout / Blind

Loops

4

Capacity

1,000 kg

Dimensions

90×90×110 cm

Fabric density

180 g/m²
BD-FIBC-4L-SP/BL-1000KG-90x90x110
Supplementary Products en

Beyond the Big Bag en

Woven polypropylene fabric rolls, multifilament yarn and protective wagon liners produced in-house. en

Polypropylene Woven Fabric Rolls

High-strength flat and tubular woven PP fabric supplied in rolls for industrial wrapping and agriculture.

  • Width: 30 cm – 220 cm;
  • Weight: 50 – 220 g/m²;
  • UV treated;

PP Multifilament & Sewing Yarn

Industrial high-tenacity yarns designed for FIBC bag stitching and bag closing machinery.

  • Denier: 1000D – 4000D;
  • High tenacity;
  • Custom colors;

Railway Wagon Liners

Large protective liners inserted into open-top or box railcars to prevent bulk cargo contamination.

  • Custom railcar fit;
  • Moisture proof;
  • Fast installation;
International Standards & Certifications en
ISO 9001:2015 Quality Management System Certification SGS Independent Laboratory Safe Load & UV Test Passed EFIBCA European Flexible Intermediate Bulk Container Standard Compliance
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